BioDiesel
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Satish Lele
lelebiodzl@gmail.com


Plant Design and Drawings

    I have prepared a technical packages for Manufacture of BioDiesel Plants as Batch process. This package of BioDiesel Plants, comprises of Designs and Fabrication Drawings of Catalyst Reactor, Biodiesel Reactor, Settling tank and Washing System. This package of BioDiesel Plants, also includes storage tanks, and special pretreatment vessel for feed preparation. These BioDiesel Plants are of following capacities:

  • 400 liters BioDiesel Plant, per day (Batch)
  • 1,000 liters BioDiesel Plant, per day (Batch)
  • 2,000 liters BioDiesel Plant, per day (Batch)
  • 5,000 liters BioDiesel Plant, per day (Batch)
  • 10,000 liters BioDiesel Plant, per day (Batch)

    I have prepared a technical packages for Manufacture of Continuous BioDiesel Plants. This package of BioDiesel Plant, comprises of Designs and Fabrication Drawings of Catalyst Reactor, Biodiesel Reactor, Settling tank and Washing System. It also includes storage tanks. It includes special pretreatment vessel for feed preparation. These are of following capacities:

  • 10,000 liters BioDiesel Plant, per day (Continuous)
  • 30,000 liters BioDiesel Plant, per day (Continuous)
  • 50,000 liters BioDiesel Plant, per day (Continuous)
  • 100,000 liters BioDiesel Plant, per day (Continuous)

Since many clients want to set up their BioDiesel Plants, with fabrication of vessels from their own fabricator in their own town, I am offering a total package of BioDiesel Plant drawings and data sheets (for bought out equipments) with the help of which they can set up their own BioDiesel Plant. These details of BioDiesel Plant, are in English and offered in Acrobat (.pdf) format and as CAD (.dwg) format (saved in earlier version, so that it can be modified using any CAD package). You can modify the same as you wish.
Project Reports for each capacity of BioDiesel Plant are provided in MS Word (.doc) and MS Excel (.xls) format. The reports of BioDiesel Plant, are in US$ and in Indian Rupees. The size of acrobat, CAD dwg and Project Reports zip file is as follows.
Capacity,
Lits / day
PDF, DWG and
Project Reports
Kilo Bites
No. sold so far
Batch Process
400 906 17
1,000 2,381 30
2,000 2,363 15
5,000 3,925 12
10,000 4,019 12
Continuous Process
10,000 13,154 6
30,000 13,157 5
50,000 13,026 5
100,000 13,049 3
Total Sold so Far 105
    These BioDiesel Plant package,include
  1. Process & Instrumentation Diagram
  2. Fabrication drawings of Vessels
  3. Data sheets for Pumps, compressor, micron filters and electrical heaters
  4. Data sheets for valves, flow glasses and temperature indicators
  5. Detailed plans for erection of the equipments
  6. Piping plans
  7. Process description and operating manual
  8. Project Reports in .doc and .xls files
for sample of 1,000 liters per day Package of BioDiesel Plant

P & I Diagram for 1,000 liters per day of BioDiesel Plant

Plant Layout and Piping Plan for 1,000 liters per day of BioDiesel Plant

1,000 liters per day BioDiesel Reactor Drawing of BioDiesel Plant

Data Sheets for 1,000 liters per day of BioDiesel Plant

The batch plant packages for BioDiesel Plant, are reasonably priced at
     400 liters per day (Batch)US$ 100 or Rs.   6,000 only.
  1,000 liters per day (Batch)US$ 200 or Rs. 12,000 only.
  2,000 liters per day (Batch)US$ 250or Rs. 15,000 only.
  5,000 liters per day (Batch)US$ 300 or Rs. 18,000 only.
10,000 liters per day (Batch)US$ 400 or Rs. 24,000 only.
Rs. = Indian Rupees

10,000, 30,000, 50,000 and 100,000 liters per day (Continuous) BioDiesel Plant: I have designed Automatic Continuous BioDiesel Plants, based on Ultrasonic mixer and Centrifuge (or Settling Tanks).
Process & Instrumentation Diagram Process Flow Diagram Flow rates in pipe lines
Plot Plan Equipment List Equipment Drawings
Pump List Pump Data Sheets Piping Specifications
Line List Valve List Valve Data Sheets
Instruments List with Ranges Ultrasonic Catalog Centrifuge Catalog (or Settling Tanks)
Piping Isometrics Piping Bill of Quantity Process Manual
for samples of these BioDiesel Plant Packages

Process & Instrumentation Diagram


Plot Plan for BioDiesel Plant


Model of Entire Tank Farm of BioDiesel Plant

Model of Waste oil, BioDiesel Tank Farm





Model of Glycerine, Fuel oil, Water Tank Farm





Model of Methanol Tank Farm






These packages of BioDiesel Plant, are reasonably priced at
  10,000 liters per day (Continuous)US$    400 or Rs. 24,000 only.
  30,000 liters per day (Continuous)US$    600 or Rs. 36,000 only.
  50,000 liters per day (Continuous)US$    750 or Rs. 45,000 only.
100,000 liters per day (Continuous)US$ 1,000 or Rs. 60,000 only.

Rs. = Indian Rupees
Summary of BioDiesel Plant Costs and Financial Data in US$
Production per day, Liters400 (Batch)1,000 (Batch)2,000 (Batch)5,000 (Batch)10,000 (Batch)10,000 (Cont)30,000 (Cont)50,000 (Cont)100,000 (Cont)
BioDiesel Production, Kl / year 132 330 660 1,650 3,300 3,300 9,900 16,500 33,000
Crude Glycerine Production, Kl / year 15 36 73 182 363 363 1,089 1,815 3,630
Plant Cost to construct
Land + Building 10,820 13,750 23,350 52,250 103,706 232,000 411,000 531,000 531,000
Plant + Machinery 4,000 13,470 14,700 44,100 58,500 178,500 184,000 244,800 250,000
Storage Tanks 9,380 31,430 34,300 103,300 136,500 416,500 431,200 571,200 585,200
Misc Fixed Assets 11,120 22,250 26,250 27,500 38,000 40,800 87,800 126,000 133,500
Preliminary / Pre operative expenses 5,300 5,425 6,359 7,100 11,100 60,000 65,000 69,000 75,000
Working Capital 23,000 49,000 88,000 324,000 640,000 715,000 1,846,000 2,949,000 5,878,000
Margin Money for Working Capital 8,150 14,650 23,000 112,350 142,900 160,500 406,800 647,000 1,284,000
With Purchase Price of oil, US$ 0.50 per liter, Purchase Price of Methanol, US$ 0.30 per liter, Selling Price of Crude Glycerine, US$ 0.20 per liter, Break-even Selling Price of BioDiesel, US$
  1.25 1.00 0.80 0.75 0.75 0.90 0.70 0.65 0.65
Estimated construction time period of BioDiesel Plant, months 2 4 4 6 6 12 12 12 12

You can buy these BioDiesel Plant packages, by sending the amount through Credit Card or by eCheque by PayPal, Bank Transfer, Western Union Money Transfer. As soon as I get the money, I will send BioDiesel Plant Package by Email. To Buy BioDiesel Plant package for invoice.


BUYERS OF PLANT DRAWINGS
    400 liters per day of BioDiesel Plant
  1. Chong Wei Khiong, Malaysia.
  2. Aziz Nawawi, 3AN Resources Sdn Bhd, A31, Jalan Gebeng 2/8, Gebeng Industrial Park, 26080 Kuantan, Pahang, Malaysia.
  3. Khidmat Kukuh.
  4. Tapas Porel, CEO, Airbridge Greens, Ichaour Kamardanga, Howrah, 711104, West Bengal, India.
  5. Ankit Agarwal, India.
  6. Sanjay Muralidhar, 103 East , Trinity Acres and Woods, Near Belandur Gate, Sarjapur Road, Bangalore, 560034, India.
  7. Mahendran, India.
  8. Wong Gian Zhung, Aseptec Sdn Bhd, 53-1, Jalan Equine 9, Taman Equine, Bandar Putra Permai, 43300 Seri Kembangan, Selangor, Malaysia.
  9. Habeeb, UAE.
  10. Nirmal Raj, India.
  11. Glory Johnson, GT Win Energy, USA.
  12. Irsaq srl, via del gallitello, 85100 potenza, Italy.
  13. Anthony Macharia, Kanya.
  14. Adrien Guine, 25 rue des chardonnerets, 44220 coueron, France.
  15. Rajasekaran Ponnurengam, India.
  16. Emil Takyi, 2 Ibbetson Mews, Churwell Morley, Leeds, West Yorkshire, LS27 7UH, United Kingdom.
  17. Bill Leobandung, USA.
  18. Sine Girma, Egypt


  19. 1,000 liters per day of BioDiesel Plant
  20. V.K.Jain, Nagpur, India, 1000 liters per day.
  21. M.Budiono, Director, PT Tracon Industri, Jakarta,1000 liters per day.
  22. Anand Dave, Arian Engineering Pvt. Ltd., 224, Aakansha, Plot No. 2, Press Complex, Bhopal, 462 011, India,1000 liters per day.
  23. Syed Husain, 1,000 liters per day.
  24. Sanjiv Khosla, President/CEO, Capital Access LLC, New York, USA
  25. Ho Chi Cong, Director, Tico Joint Stock Co., Vietnam.
  26. Tapas Porel, CEO, Airbridge Greens, Ichaour Kamardanga, Howrah, 711104, West Bengal, India.
  27. Peter, Bearth, Horsten 1 (kamer 1.53), 5612AX, Eindhoven, The Netherlands.
  28. Urs Wettstein, 38,Avenue Princesse Grace, Residence du Sporting, Appt. 1.3, 98000 Monaco, Monaco.
  29. Rahul Kathed, India.
  30. Gagan Goyal, Gagan International, Miller Ganj , St No. 3, G.T, Road, Ludhiana, India.
  31. M Kamalakannan, India.
  32. Mishra, Hyderabad, India.
  33. Ghotra Jagmail Singh, Seoul city , yongsan-gu, hannam- 2-dong, 756-9, Rm201,140-911 Korea.
  34. Mario Correa, Colombia.
  35. Yoshihiro Nishi, Japan.
  36. Ahmed Zeid, 1, Gamal Salama Street, Elnozha, Cairo, Egypt, 11351.
  37. Paul Albini, 3801 Bell Springs Rd, Dripping Springs, TX 78620, United States and 1, Gamal Salama Street, Elnozha, Cairo, Egypt, 11351.
  38. Ophir Ronen, 2601 4th Avenue, Suite 500, Seattle, WA 98121, United States.
  39. Tom Judd, USA.
  40. Stefen Tjuatja.
  41. Benjamin Sejourne, Eco Energy, USA.
  42. Arthur Samiel, Sammy's For Feet, 330-1 St. Agnes Way, Green Acres, St.Catherine, Jamaica.
  43. Ahmad Rahmat, 35 jalan teratai 1/2k, taman bukit permai 2, 56100 kuala Lumpur, Malaysia.
  44. Mwaniki Gachuba, 73e Walker Road, Aberdeen, AB11 8DL, Scotland, for Kenya.
  45. Peter, Bearth, Horsten 1 (kamer 1.53), 5612AX, Eindhoven, The Netherlands.
  46. Carl Olsen, 25831 Royalty Drive, Daphne, AL 36526, United States.
  47. Ersin Karbigac, Germany.
  48. Gautam Agrawal.
  49. Madhukar Govindaraj
  50. Sarfaraz Shaw, Pune
  51. Pankaj Jha, Alpha Power Controls, Kathwada, Ahmedabad


  52. 2,000 liters per day of BioDiesel Plant
  53. Vishy Karri.
  54. Ussene Issufo, USV-Lda, Portugal.
  55. Kim Mikyung,Japan.
  56. Frank from Colombia.
  57. Abdelraman Gadallah, El-Dokki, Giza, Egypt.
  58. Usman Sarwono, Jl Cipinang Jaya BB/11, Cipinang Besar Selatan, Jakarta 13410, Indonesia.
  59. Shield BioEnergies, Sushant Naik, 7, 2nd floor, Putto Center, Putto, Panaji, Goa, 403 001.
  60. Simanta Das, 52/7, 1st Main, Tata Silk Farm, Basavangudi, Bangalore, 560004, India.
  61. Khalid Hasan Ansari, Chief Executive, KS Engineering and Services, Suit # 1, 9th Commercial Street, Plot No. 127-E, Phase IV, DHA, Karachi, Pakistan.
  62. Dasan, Gulf Oil Corporation Ltd., IN Center, 48/50 MIDC Road No. 12, Andheri (E), Mumbai, 400 093.
  63. J.al-Omani & Partner Fiberglass Co.
  64. Mariano Ong Ante, Agan Land Corporation, Alunan Avenue, Koronadal City, South Cotabato, 9506, Philippines.
  65. Emil Takyi, 2 Ibbetson Mews, Leeds, LS27 7UH, United Kingdom.
  66. Jeri Stenberg, New Zealand.
  67. Omar Azhar, UAE.
  68. Prakash,


  69. 5,000 liters per day of BioDiesel Plant
  70. Muralikrishna Kandula, Hyderabad, India.
  71. Urs Wettstein, 38,Avenue Princesse Grace, Residence du Sporting, Appt. 1.3, 98000 Monaco, Monaco.
  72. S.D. Hampalle, GMP systech Engineering Pvt. ltd., E-46/2/3 & 4, Behind Garware Stidum, Chikalthana Industrial Area, AURANGABAD, 431 210, India
  73. S.H.Shah,VG Engineers Pvt. Ltd., (G.M.Technical), 102, Prayosha Complex, Opp. Chhani Octroi Naka, Chhani Road, Vadodara, 390002.
  74. S.Lokanathan, Project manager, Balaji Herbal.
  75. Mangesh Marpalle, Aurangabad, India.
  76. Saleh Songoro, Tanzania.
  77. Utpal Mehta, Millennium Bio-Fuels, Inc., USA.
  78. Ridzuan Ramli, Malaysia.
  79. Abel Girma, 17812 Poplar Ct., Carson, CA 90746, United States.
  80. David Carraway, 6969 C.R. 170, Trinity, AL 35673, United States.
  81. Mr. Debra Beagle, 1808 Mosaic Trail, Murfreesboro, TN 37130, USA.


  82. 10,000 liters per day of BioDiesel Plant
  83. Darshan Jindal, E-301, 3rd Floor, Rohan Garima, Shivaji Housing Society, Senapati Bapat Road, Pune, 411016, India.
  84. Hong Jerry, Project manager, World BioFuel Ltd. Taiwan, 2010-06-07.
  85. Khalid Hasan Ansari, Chief Executive, KS Engineering and Services, Suit # 1, 9th Commercial Street, Plot No. 127-E, Phase IV, DHA, Karachi, Pakistan.
  86. Marcos Bitau, Kampala, Uganda.
  87. Vaheed, Lootah & Co., Dubai.
  88. Glory Johnson, GT Win Energy, USA.
  89. Mukund Desai, Next to Railway Crossing, Link Road, At & post Dungari, District Valsad, Gujarat, 396 375, India.
  90. Achiket A. Desai, AchviN Industries, 121/A, Bhikarwada Palolem, Canacona, Goa, 403 702, India.
  91. Carlos Correia, Portugal.
  92. Jamil Khan, UAE.
  93. Mukhtar Al-Saggaf, Managing Director, BetterTon Petrochemicals LLC, Dubai, United Arab Emirates.
  94. Armando Llamas, Ave. E. Garza Sada 2501 Sur, ITESM/Centro Estudios Energia, Monterrey, Nuevo Leon, 64849, Mexico.
  95. Stergios Pasias, Argous 5, Xaidari, 12461, Greece.
  96. Ricco Antonio, Milan, Italy.
  97. Ben Davis, USA.
  98. Sanat Prajapati
  99. Madhukar Govindaraj
  100. Srinivas Reddy
  101. Pravin N Yelne, Thane


  102. 30,000 liters per day of BioDiesel Plant
  103. Ikpatt Emmanuel A., Gas Process Operation, LNG Plant Complex, Bonny Island, Rivers State, Nigeria.
  104. Hong Jerry, Project manager, World BioFuel Ltd. Taiwan, 2010-06-07.
  105. Jeffrey Burton, 804 Idylwyld Cres, Saskatoon, Saskatchewan s7m 0b2, Canada.
  106. M. Joyce, Turning Mill Consultants, Inc. P.O. Box 1159, 68 Tupper Rd, Unit 3, Sandwich, MA 02563, United States.


  107. 50,000 liters per day of BioDiesel Plant
  108. Hema Jinadasa, Jinadasa (USA) Ltd, 44-02., 11th St Rm 604, L.I.C. NY 11101, USA.
  109. Zeidman, G2 Telemenia Energy SRL (Romania).
  110. Edwin Lao, 301 - 6340 Buswell Street, Richmond, British Columbia V6Y 2G1, Canada.
  111. Shinu Korea, #1225 Kwanghwamon Offica B/D, Shinmunro 1Ga, Jongro-Gu, Seoul, Seoul, 110-999, South Korea.


  112. 100,000 liters per day of BioDiesel Plant
  113. Tapas Porel, CEO, Airbridge Greens, Ichaour Kamardanga, Howrah, 711104, West Bengal, India.
  114. Maria Faima Bechara, 34.966.722, Calle 30 No., 5-18 Piso 2, Monteria, Colombia.
  115. Devendar P Pallapati, CA, USA.
  116. Marcos Bitau, Kampala, Uganda.
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